STUDY OF DYNAMIC PROCESSES IN BULK MATERIAL DURING ITS BAKING
DOI:
https://doi.org/10.31489/2020No1/98-105Keywords:
bulk materials, electric furnace, vibrating base plate, oscillating system, nonlinear amplitude-frequency characteristic, oscillating system sensitivity to external factors.Abstract
The article presents the results of research on the dynamics of the base plate of an electric furnace for the heat treatment of bulk materials. The base plate with moving trolley on elastic bonds serves as the base which transports the heat-treated material in the hot part of the heating system with a specified speed and processing time. The experimental total elastic characteristic of the oscillating system is obtained; the amplitude-frequency characteristic is constructed, which characteristic is weak nonlinearity. Experiments have shown that conical springs of different designs do not provide a strong asymmetry in the base plate oscillations and therefore the vibrational transport efficiency is weak in the horizontal position of the prototype furnace. Further experiments were conducted when the furnace was installed at an angle to the horizontal surface. The vibrational transport time of vermiculite was reached 2.7...3.2 s, depending on the excitation frequency settings near the resonance zone. It is shown that the operation of the vibrating base plate may not be stable due to the high sensitivity of the excitation frequency from various factors. Methods for reducing the sensitivity coefficient are considered.
References
"1 Nizhegorodov A.I. Energy efficient electric furnace with moving hearth platform for firing vermiculite. Refractories and Industrial Ceramics. 2017, Vol. 58, No. 1, pp. 29 – 34. doi: 10.1007/s11148 017-0049-4.
Nizhegorodov A.I., Bryanskikh T.B., Gavrilin A.N., Moyzes B.B., Vavilova G.V., Gradoboev A.V., Tlusty J., Tuzikova V. Testing a new alternative electric furnace for vermiculite concentrates heat treatment. Bulletin of the Tomsk Polytechnic University, Geo Assets Engineering. 2018, Vol. 329, No 4, pp. 142 – 153.
Nizhegorodov A.I. The effectiveness of fire and electrical module and trigger kilns vermiculite. Engineering technology. 2010, Vol. 1, pp. 32 – 34.
Lozano-Lunar A.at el. Safe use of electric arc furnace dust as secondary raw material in self-compacting mortars production. J. of Cleaner Production. 2019, Vol. 211, pp. 1375 – 1388.
Santamaria A., Faleschini F., Giacomello G., et al. Dimensional stability of electric arc furnace slag in civil engineering applications. J. of Cleaner Production. 2018, Vol. 205, pp. 599 – 609.
Xu W., Zhang J., Zhang R. Application of multi-model switching predictive functional control on the temperature system of an electric heating furnace. ISA Transaction. 2017, Vol. 68, pp. 287 – 292.
Bryanskikh T.V., Kokourov D.V. Energy efficiency of electric furnaces with movable floor in firing of vermiculite concentrates of different size groups. Refractories and Industrial Ceramics. 2017, Vol. 58, pp.368 – 373. doi: 10.1007/s11148-017-0113-0.
Zvezdin A.V., Bryanskikh T.B. Considering adaptation of electrical ovens with unit-type releasing to peculiarities of thermal energization of mineral raw materials. IOP Conf. Series: Materials Science and Engineering. 2017, Vol. 168, No.1, pp. 012003.
Bryanskikh T.V. A study of the energy efficiency of electric furnaces with vibrating movable platform for heat treatment of mineral ore. Vest. IrGTU. 2016, Vol. 12, pp. 12 – 19.
Tymchak V.M., Gusovskii V.L. Design of heating and thermal furnaces. Reference. Moscow, Metallurgiya, 1983, 480 p. [in Russian]
Blekhman I.I. Vibrations in engineering: reference book. Oscillations of nonlinear mechanical systems. Moscow, Mashinostroenie, 1979, 351 p. [in Russian]
Bauman V.А., Bykhovskij I.I. Vibration machines and processes in construction. Moscow, Vysshaya shkola, 1977, 255 p. [in Russian]
Gvozdkova S.I., Shvartsburg L.E. Analysis of sources and methods for reducing noise by minimi-zing vibrations of engineering technological processes. Procedia Engineering. 2017, Vol. 206, pp.958 – 964.
Mo J.P.T., Cheung S.C.P., Das R. Demystifying Numerical Models. Oxford, 2019, 274 p.
Sofiyev A.H. Review of research on the vibration and buckling of the FGM conical shells. Composite Structures. 2019, Vol. 211, pp. 301 – 317.
İşçi S. Intercalation of vermiculite in presence of surfactants. Applied Clay Science. 2017, Vol. 146, pp. 7 – 13.
Ritz M., Zdrálková J., Valášková M., Vibrational spectroscopy of acid treated vermiculites. Vibrational Spectroscopy. 2014, Vol. 70, pp. 63 – 69.
Surzhikov A.P., Frangulyan T.S., Ghyngazov S.A. A dilatometric study of the effect of pressing on the kinetics of compression of ultrafine zirconium doxide powders under thermal annealing. Russ. Phys. J. 2012, Vol.55, No.4, pp. 345 – 352. doi: 10.1007/s11182-012-9818-1.
Surzhikova O. Power supply of remote and almost inaccessible settlements. IOP Conference Series: Materials Science and Engineering IOP. 2015, Vol. 81, No.1, pp. 012098. doi 10.1088/1757-899X/81/1/012098
Bemš, J., Starý, O., Macaš, M., Žegklitz, J., Pošík, P. Innovative default prediction approach. Expert Systems with Applications. 2015, Vol. 42, No. 17-18, pp. 6277 – 6285. doi: 10.1016/j.eswa.2015.04.053.
Surzhikov A.P., Peshev V.V., Pritulov A.M., Gyngazov, S.A. Grain-boundary diffusion of oxygen in polycrystalline ferrites. Russian Physics Journal, 1999, Vol.42, No.5, pp. 490 – 495. doi: 10.1007/ BF02508222.
Kremenetskaya I.P., et al. Serpentine minerals amorphization in the technology of magnesia-silicate reagent for immobilization of heavy metals. Chemistry for Sustainable Development. 2010, Vol.18, pp. 41 -49.
Viti C., Hirose T. Thermal decomposition of serpentine during coseismic faulting: Nanostructures and mineral reactions. J. of Structural Geology. 2010, Vol. 32, No.10, pp. 1476 – 1484.
Li J., Hitch M. Mechanical activation of magnesium silicates for mineral carbonation, a review. Minerals Engineering. 2018, Vol. 128, pp. 69 – 83.
Plotnikova I., Redko L., Titova O., Chaykovskaya O. Development of the Production Process Model Based on the Controllable Input Factors. IOP Conf. Series: Materials Science and Engineering, 2016, Vol.132, pp. 012023. doi.org/10.1088/1757-899X/132/1/012023.
Redko V.V., Starikova N.S., Redko L.A., Vavilova G.V. Determination of sensitivity for in-process control of cable product insulation. IOP Conf. Series: Materials Science and Engineering. 2015, Vol. 81, No.1, pp. 012083. DOI: 10.1088/1757-899X/81/1/012083.
"