COMPARATIVE ANALYSIS OF MIXING REGIMES IN BIOGAS PLANTS FOR OPTIMIZATION OF THE STIRRING PROCESS

COMPARATIVE ANALYSIS OF MIXING REGIMES IN BIOGAS PLANTS FOR OPTIMIZATION OF THE STIRRING PROCESS

Authors

DOI:

https://doi.org/10.31489/2026N2/47-56

Keywords:

anaerobic digestion, mixing efficiency, gas and heat transfer, substrate degradation, biogas yield

Abstract

Effective mixing in anaerobic bioreactors plays a crucial role in ensuring uniform temperature and substrate distribution, which directly affects the efficiency of organic matter degradation and biogas yield. This study investigates the influence of mixing intensity and regime on gas transfer, heat transfer, and substrate degradation during anaerobic digestion. Special attention was given to the experimental data obtained from the pilot solar-powered biogas plant. The results demonstrated that intermittent mixing (e.g., 5 minutes per hour) provided the same biogas yield as continuous mixing, but with substantially lower energy consumption. Continuous mixing did not result in a significant increase in methane yield compared to intermittent operation, while it was associated with markedly higher energy demand. In contrast, the absence of mixing impaired reactor performance—the volume of gas produced decreased, and temperature stratification was observed, indicating uneven heating of the medium and incomplete substrate degradation. In this work, international studies (2019–2024), including experimental investigations and CFD models, were analyzed to assess the effects of mixing regimes on decomposition kinetics, temperature uniformity, and methane yield, and to compare them with our results. For quantitative evaluation, energy balance equations (e.g., the Lindorfer model) and stoichiometric formulas were applied. The findings indicate that intermittent mixing is the optimal strategy, as it ensures a high degree of organic matter degradation and biogas yield while requiring significantly less energy than continuous mixing.

References

1 Global Methane Initiative. (2014). A global perspective of anaerobic digestion policies and incentives. https://www.globalmethane.org/documents/tools/A-Global-Perspective-of-AD-Policies-Incentives.pdf

2 Yessenzhol, D., Bakhtiyar, B., Sakipov, К., & Olzhabayeva, К. (2024). Classification and improvement bioenergy plants. KazATC Bulletin, 135(6), 458–465. https://doi.org/10.52167/1609-1817-2024-135-6-458-465 DOI: https://doi.org/10.52167/1609-1817-2024-135-6-458-465

3 El Ibrahimi, M., Khay, I., El Maakoul, A., & Bakhouya, M. (2021). Energy performance of an unmixed anaerobic digester with submerged solid waste: Effects of temperature distribution. Energy, 231(C). https://doi.org/10.1016/j.energy.2021.120926 DOI: https://doi.org/10.1016/j.energy.2021.120926

4 Singh, B., Kovács, K.L., Bagi, Z., Petrik, M., Szepesi, G. L., Siménfalvi, Z., Szamosi, Z. (2022). Significance of intermittent mixing in mesophilic anaerobic digester. Fermentation, 8, 518. https://doi.org/10.3390/fermentation8100518 DOI: https://doi.org/10.3390/fermentation8100518

5 Caillet, H., Bastide, A., & Adelard, L. (2023). Advances in computational fluid dynamics modeling of anaerobic digestion process for renewable energy production: A review. Cleaner Waste Systems, 6, 100124. https://doi.org/10.1016/j.clwas.2023.100124 DOI: https://doi.org/10.1016/j.clwas.2023.100124

6 Ward, A.J., Hobbs, P.J., Holliman, P.J., & Jones, D.L. (2008). Optimisation of the anaerobic digestion of agricultural resources. Bioresource Technology, 99(17), 7928–7940. https://doi.org/10.1016/j.biortech.2008.02.044 DOI: https://doi.org/10.1016/j.biortech.2008.02.044

7 Salimov, O. U., Imomov, Sh. J., Shodiyev, E. B., Juraev, T. Kh., & Sabirov, K. N. (2021). Physical-mechanical properties of organic waste reduced to bioreactor. IOP Conf. Series: Earth and Environmental Science, 868(1), 012088. https://doi.org/10.1088/1755-1315/868/1/012088 DOI: https://doi.org/10.1088/1755-1315/868/1/012088

8 Li, L., Wang, K., Zhao, Q., Gao, Q., Zhou, H., Jiang, J., Mei, W. (2022). A critical review of experimental and CFD techniques to characterize the mixing performance of anaerobic digesters for biogas production. Reviews in Environmental Science and Biotechnology, 21, 665–689. https://doi.org/10.1007/s11157-022-09626-z DOI: https://doi.org/10.1007/s11157-022-09626-z

9 Kowalczyk, A., Szewczyk, P., & Głowacka, A. (2013). Different mixing modes for biogas plants using energy crops. Applied Energy, 112, 465–472. https://doi.org/10.1016/j.apenergy.2013.03.065 DOI: https://doi.org/10.1016/j.apenergy.2013.03.065

10 Bose, R. S., Chowdhury, B., Zakaria, B. S., Tiwari, M. K., & Dhar, B. R. (2021). Significance of different mixing conditions on performance and microbial communities in anaerobic digester amended with granular and powdered activated carbon. Bioresource Technology, 341, 125768. https://doi.org/10.1016/j.biortech.2021.125768 DOI: https://doi.org/10.1016/j.biortech.2021.125768

11 Hu, Y., Zhan, S., Wang, X., Peng, X., Hu, F., Wang, C., Li, H. Z. (2021). Visualization of mass transfer in mixing processes in high solid anaerobic digestion using Laser Induced Fluorescence (LIF) technique. Waste Management, 127, 121–129. https://doi.org/10.1016/j.wasman.2021.04.038 DOI: https://doi.org/10.1016/j.wasman.2021.04.038

12 Lübken, M., Wichern, M., Schlattmann, M., Gronauer, A., & Horn, H. (2007). Modelling the energy balance of an anaerobic digester fed with cattle manure and renewable energy crops. Water Research, 41(18), 4085–4096. https://doi.org/10.1016/j.watres.2007.05.061 DOI: https://doi.org/10.1016/j.watres.2007.05.061

13 Farid, M. U., Olbert, I. A., Bück, A., Ghafoo, A., & Wu, G. (2025). CFD modelling and simulation of anaerobic digestion reactors for energy generation from organic wastes: A comprehensive review. Heliyon, 11(2), e41911. https://doi.org/10.1016/j.heliyon.2025.e41911 DOI: https://doi.org/10.1016/j.heliyon.2025.e41911

14 Majitov, J.A., Kamilov, O.S., Yuliyev, O.O. (2024). Solar biogas plant. Utility model patent No. FAP 2440. Published 19.03.2024. [in Uzbek] https://im.adliya.uz/document/check/e00d4d85-4e28-4988-917b-eb8f60e58fb711

15 Sharipov, M., Majitov, J., Imomov, S., Kovalev, I., Narzullayev, M., B., N., & Ziyoyev, D. (2026). Optimization of thermal processes in solar biogas plant. Eurasian Physical Technical Journal, 23(1 (55), 48–59. https://doi.org/10.31489/2025N2/48-59 DOI: https://doi.org/10.31489/2025N2/48-59

16 El Ibrahimi, M., Khay, I., El Maakoul, A., & Bakhouya, M. (2025). A novel coupled mixing and heating strategy for improving the energy efficiency of anaerobic digesters with submerged waste: An integrated experimental and numerical study. Chemical Engineering Journal, 513, 162610. https://doi.org/10.1016/j.cej.2025.162610 DOI: https://doi.org/10.1016/j.cej.2025.162610

Downloads

Published online

2026-06-30

How to Cite

Yessenzhol, D., Sakipov, K., Sharipov, M., Majitov, J., Akhmetov, S., & Imomov, S. (2026). COMPARATIVE ANALYSIS OF MIXING REGIMES IN BIOGAS PLANTS FOR OPTIMIZATION OF THE STIRRING PROCESS. Eurasian Physical Technical Journal, 23(2 (56), 47–56. https://doi.org/10.31489/2026N2/47-56

Issue

Section

Energy

Similar Articles

<< < 9 10 11 12 13 14 15 16 17 > >> 

You may also start an advanced similarity search for this article.

Most read articles by the same author(s)

Loading...